DTF Printing vs. Sublimation: What’s the Difference?

DTF (Direct-to-Film) printing and sublimation printing are two effective techniques used for personalized apparel printing projects. Each printing approach serves different purposes and has certain limitations depending on different types of printing applications. 

In this guide, you will learn about the differences between DTF printing and sublimation, along with their pros and cons, so you can select the right method according to your business requirements.

What is DTF Printing?

DTF printing uses a special PET film to print a design using pigment-based inks. The print is then coated with hot melt adhesive powder and, after it is cured, transferred onto the fabric using a heat press. This method is employed for printing on various fabric types, making it a versatile choice for apparel businesses.

Features of DTF Printing

• It works on different fabric types, such as cotton, polyester, nylon, and blends.

• It delivers vibrant and high-quality prints with excellent durability.

• It does not require pre-treatment of garments before printing.

• DTF Prints designs are stretch-resistant and do not crack easily.

• This is an ideal printing solution for detailed and multi-color designs.

What is Sublimation Printing?

Sublimation printing uses heat and pressure to transfer dye-based inks into polyester fabrics. Then, the ink becomes part of the fabric, and as a result, you get a smooth, lightweight, and long-lasting print.

Features of Sublimation Printing

• You get bright, durable, and fade-resistant prints.

• Their print designs do not crack or peel, even after washing them many times.

• It is ideal with all-over prints and seamless graphics.

• You get the best results if you use white or light-colored fabrics for printing.

• This printing process is best suited for 100% polyester and polyester-coated surfaces.

Pros and Cons of DTF Printing

Pros:

• This printing process works on any fabric type and color (including black shirts).

• You do not need to pretreat the fabric as other printing methods require.

• It is efficient for small orders or projects.

• You can print complex or detailed graphic designs in different colors 

• You get vivid colors and sharp printing designs.

Cons:

• Some fabrics have a slight texture on the printed area, which may irritate some customers.

• To start a small business, you need a higher initial cost on printing equipment and supplies.

• The printed inks and supplies have chemicals, so they are not eco-friendly choices for printing.

Pros and Cons of Sublimation Printing

Pros:

• It provides smooth, seamless prints without creating any texture on fabrics.

• This is an excellent approach for printing designs all over the fabrics, such as full T-shirt coverage, etc.

• Sublimation prints are durable and fade-resistant.

• It is the best printing method for large printing projects

Cons:

• It is limited to printing only polyester or coated surfaces.

• You require light-colored fabrics only to get the best printing results.

• Higher startup costs are needed for sublimation printers.

Difference between DTF Printing and Sublimation Printing

Here is the comparison table between DTF Printing and Sublimation printing.

Which Printing Method is Best for You?

The selection between DTF printing and sublimation depends on your business needs:

You can choose DTF Printing if you want to print designs on both dark and light fabrics without color restriction for small projects. It gives you durable and stunning results after printing that stay longer.

Conversely, you can choose the sublimation printing process if you want to print on polyester or coated polyester material fabrics with limited color options. It delivers a sharp and appealing visual design that withstands after several washings.

Final Thoughts

DTF and sublimation printing processes have their strengths and weaknesses, but these techniques are widely used in the custom apparel industry. Your choice of printing method depends on your business objectives. If you want versatile printing options on different fabrics, then go with DTF printing. On the other hand, sublimation printing is the best option for polyester apparel and permanent prints.

Visit F&H Print to discover quality printing solutions and materials for your business!